Inspec Inc.

MV-7405-SS

LEAD FRAME INSPECTION SYSTEM 

 
 Introduction

INSPEC MV-7405-SS
is a high speed, highly precise and reliable hi-performance Leadframe inspection system for both types of etched and stamped lead frame.

Presently, the demand for more complex and matrix type lead frame is increasing tremendously. Manufacturers are now requiring  more precise and reliable automated inspection system to replace the human visual inspection which is getting more unreliable due to its certain limitations.

This system uses two hi-end bit line sensor cameras to automatically inspect the top and bottom sides of the lead frame for almost all possible manufacturing defects* such as pits, scratch, chipping, short, pin hole, lead shift, over/under etching etc. With the use of the first industrial 8000 bit line sensor camera, detectable defect can be as small as 30µm.

With over 15 years of experience and the leading lead frame inspection system manufacturer in Japan, we provide  highly reliable and optimum solutions that meet the demands of every user. We also customise and provide other types of leadframe inspection systems according to your needs.

 

 

 Machine Dimensions 



 

 

 Features
 

  High resolution image processing
       -
6000 & Industrial first 8000 bit line sensor camera.

  High inspection reliability
       - by using multiple image processing algorithms, it can realise highly 
         sensitive systems with low over-detect  rate to cope different 
         variability of leadframes.

  Highly precise and reliable feeding / unloading system (Low Jamming Rate)
     
- with over 50 years of experience in developing automated systems, we 
         can offer optimum conveyance system, backed-up by a wealth of 
         mechatronic know-how.

  Easy Operation
     
- highly refined solutions by developing user interfaces that simplify the 
         operation of high performance system.

 

 

 Main Specifications

 

 Model

 MV-7405-SS

 Camera (bit line sensor)

6000

8000

 Pixel resolution

 ~ 15 µm/pixel

 ~ 10 µm/pixel

 Maximum L/F width

75 mm

 Maximum L/F length 250 mm
 Scanning speed

 71 mm/sec

43 mm/sec

 Inspection tolerance

above 3 pixel, 45µm

above 3 pixel, 30µm

 Tact Time

~5.5 sec/frame (L=250mm)

~7.8 sec/frame (L=250mm)

 Power Supply

 AC 100V, 20A, +- 10%, Single Phase 50/60 Hz
AC 200V, 20A, +- 10%, Three Phase 50/60 Hz

 Compressed air

0.5 MPa

 Unit dimensions

1950 (W)  x  1350 (D)  x  1735 (H) mm

 Unit mass

approx. 2000 kg

 Country Of Origin / 
 Manufacture

Japan

 

 

 Processible Leadframe Size 

 

 Width 

 22 ~ 78 mm

 Length

 100 ~ 250 mm

 Thickness

 0.1 ~ 0.3 mm

 Material

Copper and 42 Alloy

 

 

 Other Models 

 

MV 7100 Series Leadframe Inspection System
Low cost system using single or double cameras, applicable only for Stamped Leadframe. 

 

MV 7400 Series Leadframe Inspection System
Economical system using single or double cameras, applicable only for Etched Leadframe. 

 

MV 7305 Series Leadframe Inspection System
Hi-End, high performance system for Etched Leadframe.  

 

We also customise and built inspection system that meets your needs and specifications.

 

 

 

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Singapore 128477
Tel: (65) 6 899 0010   Fax: (65) 6 899 0050
e-mail:
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